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Effects of Rail Cant on Wheel/Rail Forces and Derailment Potential



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There is a good deal of work
being done to reduce the stress state of the railway these days. With the number of 286,000-pound cars operating over much of the North American rail network, efforts to reduce stresses and derailment potential have never been more important. One way in which railways can improve their margin of safety is by ensuring proper superelevation and rail cant in curves.

Negative, or outward, rail cant has been shown to be a causative factor in rail rollover and gauge-widening type derailments. Rail cant, and its effect on lateral/vertical (L/V) forces, can mean the difference between a safe operation and possible rail rollover or wheel-climb derailments. Negative rail cant, which manifests itself in the outward spreading of the rails, particularly in curves, is due to differential plate cutting. This occurs as wheelset forces produce a moment that tends to roll the rail outward, causing the tie plate to cut into the field side of the tie more than the gauge side.

While the Federal Track Safety Standards address overall tie plate cutting, they do not address the effects of asymmetrical differential tie plate cutting, which typically generates a rail cant toward the outside of the rail. Most railroads, however, do not approach the FRA Standard, which allows a plate to cut through more than 40% of a tie's thickness before it must be changed out. Even if they did, gross plate cutting isn't the issue. Differential cutting, where one side of the plate cuts more than the other and causes the rail to cant by several degrees outward, is what poses derailment potential.

What causes plate cutting forces?
On curves, flanging forces push the high rail toward the outside of the curve, while lateral creep forces on the inside of the curve push the low rail out as well. This lowers the L/V ratio required to produce rail rollover or gauge-widening type derailments. It also lowers the L/V threshold for wheels to climb—especially on lightweight, empty cars. This condition can further inhibit the positive steering of a wheelset through a curve. VAMPIRE (a vehicle dynamics simulation model) analysis of curving dynamics shows that as rail cants outward, it can defeat the positive steering effect of wheelset conicity.

Rail Cant
In typical applications, the rail is canted inward toward the gauge side at an angle between 1:20 and 1:40 cant. This is desirable and helps to keep the point of the vertical contact centered on the railhead over the web of the rail. Normal cant reduces the rail roll moment that tends to roll the rail outward. With zero rail cant, the combination of lateral and vertical wheel forces will fall some distance off the centerline of the track, producing a rolling moment and a tendency to cut the plate. A positive, or inward, 1: 20 to 1:40 cant causes the L/V ratio to fall closer to the centerline of the rail, creating a balanced force through the base of the tie plate.


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