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Mitigating Rolling Contact Fatigue: An Overview for 2023

March 5, 2024 | Filed under: Friction Management, Rail Grinding, Wheel/Rail Interaction

by Jeff Tuzik Rolling contact fatigue (RCF) affects railroads and transit systems globally. The effects of RCF damage range from poor ride quality and excessive noise, to shelling and spalling so deep and widespread that rail sections must be replaced. Over time, the railroad and transit industries have developed tools …

Post grind stud

Squats and Studs: Emergent Damage Mechanisms on Rail Transit Systems

November 25, 2023 | Filed under: Rail Defects, Rail Grinding, Rail Maintenance

By Jeff Tuzik The unforgiving environment of the wheel/rail interface creates many damage mechanisms. These manifest in defects as varied as corrugations, rolling contact fatigue, and gage-corner cracking, to name only a few. Among the most vexing defects that commuter, transit and high-speed rail lines contend with are squat-type defects …

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Squat-type Defect Mitigation on Sound Transit and The Search for Effective Preventive Maintenance Measures

October 7, 2023 | Filed under: Milling, Rail Defects, Rail Grinding

by Jeff Tuzik One of the most vexing, and increasingly common rail defects that rail transit agencies contend with is the squat-type defect (stud). Addressing studs has been challenging in that they are not fully understood, and, while contributing factors are known, the exact root cause(s) are not definitive. “Identifying …

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Quantifying Rail Life Extension with Infinite Rail Grinding Pattern Control

September 7, 2023 | Filed under: Rail Grinding, Rail Maintenance

by Jeff Tuzik Preventive rail grinding is a well-established practice for extending rail life. And by optimizing wheel/rail interaction and controlling the development and growth of surface damage like rolling contact fatigue, rail grinding has proven itself to be one of the industry’s best tools for managing one of its …

Wrifeature

Modelling Success and Predicting Failure at the Wheel/Rail Interface

January 18, 2017 | Filed under: Heavy Haul, Rail Grinding, Rail Maintenance, Simulation, Track Geometry, Vehicle/Track, Wheel/Rail Interaction

WRI 2016, Heavy Haul Part 2 See Part 1 By Jeff Tuzik   The worst time to explore the complexities of contact mechanics, lubrication, metallurgies, carbody behavior or other aspects of wheel/rail interaction is at a derailment site. But it’s often the most instructive. As George Fowler, Senior Investigator at …

Subsurface

ICRI Workshop: A Discussion on RCF Remediation

October 1, 2016 | Filed under: Friction Management, Maintenance, Rail Grinding, Wheel/Rail Interaction

By Jeff Tuzik Rolling Contact Fatigue (RCF) is an issue every railroad, and many transit systems, around the world must contend with. Despite its ubiquity, RCF is not perfectly understood. There are many researchers, railroad operators and suppliers, experts in their field, working to understand and eliminate RCF and its attendant …

Splash

WRI EU 2015, Part 2: Theory to Practice, Laboratory to Track

June 20, 2016 | Filed under: International, Rail Grinding, Track Geometry, Vehicle Design, Wheel/Rail Interaction, Wheel/Rail Profile

By Jeff Tuzik See Part 1 A thorough understanding of the forces contributing to wheel/rail interaction requires a grasp of both theoretical concepts and operational practices. Speakers at the 2015 Wheel Rail Interaction Conference, European Union (WRI EU) addressed both, presenting findings from the lab and operating environment of vehicles …

Splash

WRI EU 2015 Part 1: Systemic Challenges, Systemic Successes

April 12, 2016 | Filed under: Friction Management, International, Maintenance, Rail Grinding, Wheel/Rail Interaction

By Jeff Tuzik For over 20 years, the Wheel/Rail Interaction conferences have brought together railway industry professionals, researchers and suppliers to share their expertise in the field of wheel/rail interaction. Until recently, the conferences have been held only in the United States and have drawn on North American experiences. In …

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WRI 2015 — Heavy Haul Part 1: Interface Management From Micro to Macro

September 1, 2015 | Filed under: Big Data, Friction Management, Heavy Haul, Rail Cant, Rail Grinding, Wheel/Rail Interaction

 By Jeff Tuzik (Continue to Part 2) Proper management of the wheel/rail interface is a daunting process. It involves elements of design and planning, automated and manned inspection, corrective and preventive maintenance and data management, to name only a few. Managing the systemic health of a railroad means understanding processes that range from the …

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WRI 2015: Transit — Maintenance and the State of Good Repair

July 8, 2015 | Filed under: Friction Management, Rail Grinding, Rail Maintenance, Rail Transit, Wheel/Rail Interaction

By Jeff Tuzik Maintaining a state of good repair (SGR) weighed heavily on the minds of those in attendance at the 2015 Rail Transit Wheel Rail Interaction Conference, as transit properties will be required to meet requirements established by the Federal Transit Administration as early as next year. SGR – …

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